September is National Quality Month every year. Intelligent manufacturing, as the main direction for promoting quality upgrading, is accelerating the process of new industrialization. Recently, Longi Wuhu production base officially passed the China Smart Manufacturing Capability Maturity (CMMM) Level 4 certification, becoming the first module factory in the photovoltaic industry to receive this certification. This is another important achievement of the company in the field of intelligent manufacturing, following the recognition of Longji Jiaxing production base as the "Lighthouse Factory" by the World Economic Forum. It is also a concrete manifestation of the effectiveness of intelligent manufacturing in the photovoltaic manufacturing process.
CMMM (Capability Maturity Model for Intelligent Manufacturing) is a national standard system for evaluating the level of intelligent manufacturing in enterprises. Based on the two national standards of "Capability Maturity Model for Intelligent Manufacturing" (GB/T 39116-2020) and "Method for Evaluating Capability Maturity for Intelligent Manufacturing" (GB/T 39117-2020), the evaluation of enterprise intelligent manufacturing capability is divided into five levels. Since its release in 2020, this standard system has become one of the widely used evaluation systems in the field of intelligent manufacturing in China.
At present, there are no domestic enterprises that have reached the highest five levels of "leading level". The fourth level of "optimization level" is the highest level currently achieved, requiring enterprises to achieve data-driven self-learning, adaptation, and continuous optimization in the core production and manufacturing processes. Only over a hundred enterprises in China have passed the Level 4 certification, and Longi Wuhu production base is the first factory in the field of photovoltaic modules to obtain this certification.
每年9月是全国“质量月”。智能制造作为推动质量升级的主攻方向,正加快新型工业化进程。近日,隆基芜湖生产基地正式通过中国智能制造能力成熟度(CMMM)四级认证,成为光伏行业首家获此认证的组件工厂。这是继隆基嘉兴生产基地获评世界经济论坛“灯塔工厂”后,公司在智能制造领域取得的又一重要成果,也是智能制造在光伏制造环节落地见效的具体体现。
CMMM(智能制造能力成熟度模型)是评估企业智能制造水平的国家标准体系,依据《智能制造能力成熟度模型》(GB/T 39116-2020)和《智能制造能力成熟度评估方法》(GB/T 39117-2020)两项国家标准开展评估,将企业智能制造能力划分为五个等级。该标准体系自2020年发布以来,已成为国内智能制造领域应用较广的评价体系之一。
目前,国内尚无企业达到最高的五级“引领级”。四级“优化级”为当前实际达到的最高水平,要求企业在生产制造核心环节实现数据驱动的自学习、自适应与持续优化。全国通过四级认证的企业仅百余家,隆基芜湖生产基地是光伏组件领域首家获此认证的工厂。
It is understood that this certification covers 15 key links including supply chain procurement, intelligent scheduling, equipment operation and maintenance, energy management, safety and environmental protection, logistics and distribution. As the core production base for BC components such as Hi-MO 9 and Hi-MO X10, Longi Wuhu factory has deployed seven AI engines, which are applied to employee skill management, production scheduling, quality inspection, equipment maintenance, process optimization, energy management, and warehousing logistics.
Data shows that the factory's full chain AI quality inspection platform has increased defect detection efficiency by 80% and reduced the overall quality problem occurrence rate by 40%; By upgrading equipment and processes in the four major sections of screen printing, welding, typesetting, and repair, production efficiency has been increased by 21%; The intelligent dispatching system will increase dispatching efficiency by 60%; The "Feng Shui Linkage" AI intelligent control system reduces overall energy consumption by 7%. The deep application of AI has upgraded the intelligent manufacturing capability of this production base from single point automation to a systematic improvement of the entire value chain.
The intelligent manufacturing capability of Longi Wuhu production base ultimately results in shorter delivery cycles, more stable quality performance, and more transparent carbon footprint data. The Hi-MO 9 module, which previously obtained the first "full scenario reliability" certification in the photovoltaic industry, was produced from this factory. Its high reliability performance under different climate and terrain conditions is inseparable from the support of intelligent manufacturing capabilities such as AI quality inspection, predictive maintenance, and flexible scheduling. For users, the Wuhu factory provides not only a component, but also a traceable and verifiable quality and carbon footprint guarantee. All of this is inseparable from the production hard power brought by Longji Intelligent Manufacturing, and it is precisely the strong support of Longji Intelligent Manufacturing that has truly put "customer-centric" into practice.
据了解,此次认证覆盖供应链采购、智能排产、设备运维、能源管理、安全环保、物流配送等15个关键环节。作为Hi-MO 9、Hi-MO X10等BC组件的核心生产基地,隆基芜湖工厂部署了七大AI引擎,分别应用于员工技能管理、生产排产、质量检测、设备维护、工艺优化、能源管理和仓储物流环节。
数据显示,该工厂全链路AI质检平台使缺陷检测效率提升80%,整线质量问题发生率下降40%;通过对丝印、焊接、排版、返修四大工段的设备与工艺升级,生产效率提升21%;智能派工系统将派工效率提升60%;“风水联动”AI智控系统使整体能耗降低7%。AI的深度应用,使该生产基地的智能制造能力从单点自动化升级为全价值链的体系化提升。
隆基芜湖生产基地的智能制造能力,最终沉淀为更短的交付周期、更稳定的品质表现和更透明的碳足迹数据。此前获得光伏行业首张“全场景可靠性”认证的Hi-MO 9组件,正是从这座工厂下线,其在不同气候与地形条件下的高可靠表现,背后离不开AI质检、预测性维护和柔性排产等智造能力的支撑。对于用户来说,芜湖工厂提供的不仅是一块组件,更是一份可追溯、可验证的品质与碳足迹保障。这一切的背后都离不开隆基智造带来的生产硬实力,也正是隆基智造的强力支撑,才让“以客户为中心”得到了真正的践行。
In recent years, Longi has adhered to the core of customer value, deeply practiced the concept of green production, actively promoted the rapid horizontal expansion of agile intelligent manufacturing mode, and continuously promoted its own quality management improvement and manufacturing upgrading through the dual wheel drive of "intelligent manufacturing+comprehensive quality management". It has not only achieved a leap from "manufacturing" to "intelligent manufacturing" and then to "quality manufacturing", but also provided practical reference for the photovoltaic industry to promote the coordinated development of intelligent manufacturing and quality management.
近年来,隆基秉承以客户价值为核心,深入践行绿色生产理念,积极推进敏捷智造模式快速横向展开,通过“智能制造+全面质量管理”双轮驱动,持续推进自身质量管理提升和制造升级,不仅实现了从“制造”到“智造”再到“质造”的跨越升级,同时也为光伏行业推进智能制造与质量管理协同发展提供了实践参考。
(Using AI translation)
(使用AI翻译)